How to extend the service life of hydraulic box filter press?

Here are some methods to prolong the service life of hydraulic chamber filter presses:

Proper Operation

Reasonable Feeding: The feeding speed and pressure should be stable. Avoid sudden changes in feeding quantity and pressure, as this can cause uneven force on the filter plate and damage it. It is necessary to control the feeding concentration and particle size within the range specified by the equipment to prevent excessive wear of the filter cloth and filter plate.

Correct Filtration Pressure: Adjust the filtration pressure according to the characteristics of the material and the requirements of the process. Do not exceed the maximum working pressure of the equipment to prevent damage to the hydraulic system and filter plate. During the filtration process, monitor the pressure gauge regularly and make adjustments in a timely manner.

Regular Equipment Inspection: During operation, regularly check the running status of the equipment, including the hydraulic system, filter plate, and filter cloth. Listen for abnormal noises and observe for any leaks or other issues. If problems are found, stop the equipment immediately for inspection and maintenance.

Routine Maintenance

Hydraulic System Maintenance: Regularly check the oil level and quality of the hydraulic oil. The hydraulic oil should be kept clean and free of impurities. Replace the hydraulic oil according to the specified time interval to ensure the normal operation of the hydraulic system. At the same time, check the seals of the hydraulic cylinder and pipeline regularly to prevent oil leakage. If there is oil leakage, replace the damaged seals in a timely manner.

Filter Plate and Filter Cloth Maintenance: After each filtration cycle, clean the filter plate and filter cloth in a timely manner to remove the remaining material on the surface. Avoid using sharp tools to scratch the filter plate. Check the filter cloth regularly for damage. If there are holes or tears, replace the filter cloth in a timely manner to ensure the filtration effect.

Lubrication of Moving Parts: Regularly lubricate the moving parts of the equipment, such as the driving shaft, bearing, and slider, to reduce friction and wear. Use lubricants that meet the requirements of the equipment and apply them according to the specified lubrication points and intervals.

Storage and Transportation

Proper Storage: When the equipment is not in use for a long time, it should be stored in a dry and ventilated place. Cover the filter plate and other components to prevent dust and moisture from corroding them. Before storage, clean and maintain the equipment to ensure that all components are in good condition.

Safe Transportation: If the equipment needs to be transported, use proper packaging and fixation methods to prevent the equipment from being damaged during transportation. Pay attention to protecting the filter plate, hydraulic system, and other components to avoid collisions and vibrations.

In short, correct operation and regular maintenance are the keys to prolonging the service life of hydraulic chamber filter presses. Operators should be familiar with the operating procedures and maintenance requirements of the equipment to ensure the long - term stable operation of the equipment.