Plate Pulling Trolley

I. Product Overview

The plate pulling cart, as an essential accessory for the filter press, plays a crucial role in the automated cake discharge process of the filter press. It is mainly used to automatically pull open the filter plates one by one after the filter press has completed the filtration and pressing processes. This allows the filter cake to fall off smoothly by its own gravity or with the assistance of a cake discharge device, thus achieving efficient and convenient cake discharge operations. It significantly improves the working efficiency of the filter press and reduces the labor intensity of workers.

II. Product Features

High Degree of Automation: Equipped with an advanced electrical control system, it can seamlessly interface with the overall control system of the filter press to achieve automated control of the plate pulling operation. It can accurately and orderly pull open the filter plates one by one according to the preset program, eliminating the need for manual operation of each plate, which greatly improves the efficiency and accuracy of cake discharge.

Stable and Reliable Operation: The mechanical structure of the plate pulling cart has been carefully designed and optimized. Made of high-strength materials, it has good rigidity and stability. It is equipped with high-precision transmission components such as chains, sprockets, and guide rails, ensuring that the cart runs smoothly without shaking. Even under long-term and high-frequency working conditions, it can reliably complete the plate pulling task.

Adaptability to Various Working Conditions: It can be customized according to different models and specifications of filter presses, adapting to different filter plate spacings, quantities, and weights. Whether it is a small laboratory filter press or a large industrial production filter press, the plate pulling cart can provide a suitable plate pulling solution to meet diverse production needs.

Superior Safety Performance: Multiple safety protection devices are installed, such as limit switches and overload protection. When the cart runs to the limit position, the limit switch will be triggered automatically, stopping the cart to avoid collision and damage. The overload protection device can cut off the power in a timely manner when encountering abnormal resistance during the plate pulling process, preventing equipment damage and potential harm to personnel.

Easy Maintenance: The structural design of the plate pulling cart facilitates daily inspection, maintenance, and upkeep. Key components such as chains and sprockets are made of wear-resistant and corrosion-resistant materials and are easy to disassemble and replace. Meanwhile, the electrical control system has a fault diagnosis function, which can accurately and promptly display fault information, enabling maintenance personnel to quickly locate and solve problems, reducing the equipment maintenance cost and downtime.

III. Product Specifications

Applicable Filter Plate Size: It can adapt to filter plates of different sizes. The common filter plate size range is from [Minimum Filter Plate Size] to [Maximum Filter Plate Size], and it can be specifically customized according to the specifications of the customer's filter press.

Plate Pulling Force: According to different application scenarios and filter plate weights, the plate pulling force of the plate pulling cart can be adjusted within a certain range. The minimum plate pulling force can reach [Minimum Plate Pulling Force Value], and the maximum plate pulling force can reach [Maximum Plate Pulling Force Value] to ensure that the filter plates can be smoothly pulled open.

Running Speed: The running speed can be adjusted according to actual needs, generally ranging from [Minimum Running Speed] to [Maximum Running Speed]. This can not only ensure the efficiency of cake discharge but also avoid the impact on the equipment caused by excessive speed.

IV. Working Principle

After the filter press has completed the filtration and pressing processes, the control system issues an instruction, and the plate pulling cart starts. The cart moves along the preset track to the position of the first filter plate and clamps the filter plate through the clamping device. Then, the driving device of the cart drives the chain or other transmission components to pull the filter plate open by a certain distance, creating a cake discharge space between the filter plates. Next, the cart moves to the position of the next filter plate and repeats the above actions, pulling open all the filter plates one by one to complete the preparation for cake discharge. After the cake discharge is completed, the cart closes the filter plates in the reverse order to prepare for the next filtration cycle.

V. Scope of Application

It is widely applied to filter press equipment in numerous industries such as chemical engineering, pharmaceuticals, food, environmental protection, metallurgy, and mining. Whether it is for treating industrial wastewater, dewatering sludge, or filtering and separating fine chemical products, the plate pulling cart can provide efficient and reliable support for the cake discharge process of the filter press.

VI. Product Advantages

Improved Production Efficiency: The automated plate pulling operation greatly shortens the cake discharge time of the filter press, reduces the equipment downtime, and improves the overall production efficiency, creating greater economic benefits for enterprises.

Reduced Labor Intensity: There is no need for manual pulling of each plate, which reduces the labor intensity of operators. At the same time, it also reduces the occurrence of equipment damage and safety accidents caused by improper manual operation.

Precision and Reliability: The advanced control system and precise mechanical structure ensure the precision and reliability of the plate pulling operation, ensuring the smooth progress of the cake discharge process and improving the working stability and reliability of the filter press.

Customized Service: It can provide personalized customization services according to the specific needs of customers, including the size, performance parameters, and control mode of the plate pulling cart, to meet the special requirements of different customers.